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High-Efficiency Intelligent Full-Automatic Label Production Line from China Suppliers and Factory
Core Innovations
⚡ Industry-leading 4-in-1 automatic production line
- Integrated design of paper splicer + printing station + die-cutting station + rewinder eliminates intermediate processes. Enables continuous operation, reduces manual intervention and material waste, and adapts to mass production and multi-variety switching needs.
- Horizontal die-cutting station with quick roller replacement boosts waste handling efficiency by 50%.
Efficiency & Precision
- 4-axis non-stop rewinder with a speed of 80–130 meters/minute; maximum finished roll diameter reaches 450mm for fast production.
- Intelligent correction system ensures slitting precision of ±0.3mm and rewinding alignment of ±0.5mm, guaranteeing high product consistency.
- Dual die-cutting station design: handles two specifications simultaneously or enables composite die-cutting (contour + functional lines) for enhanced production flexibility.
Intelligent Control System
- Industrial touchscreen displays real-time production data and equipment status, enabling visual operation to reduce errors.
- Recipe storage function allows one-click switching of product parameters for efficient changeover between different products.
- Remote diagnostic system: engineers can resolve over 80% of faults online, ensuring uninterrupted machine operation.
Key Functional Modules
- Independent unwinding unit: supports non-stop roll change and simultaneous processing of multiple materials.
- Dual die-cutting system: Mode 1 produces two label types simultaneously; Mode 2 performs composite die-cutting (contour + functional lines) to meet diverse production needs.
- Intelligent waste discharge system: automatically removes complex-shaped waste with a 99% collection rate, reducing worker workload.
- Material storage buffer device: absorbs speed differences to maintain stable tension and minimize downtime losses.
After-Sales Support
🛡️ 1-Year Full Machine Warranty + Lifetime After-Sales Service
- 1-year warranty for the entire machine: free repair and replacement of parts for faults caused by equipment quality issues during the period.
- Lifetime after-sales service includes free technical consultation — professionals will patiently answer all questions customers may encounter during equipment operation. For faults in the non-stop rewinder, remote diagnostic services are provided to quickly locate issues through data analysis and propose solutions.
Product Parameters
| Technical Parameters | Specifications | Control System | Brands |
|---|---|---|---|
| Maximum Paper Passing Width | 580mm | PLC Controller | Inovance |
| Maximum Unwinding Diameter | 260mm | Servo Motor | Inovance |
| Maximum Running Speed | 130m/min | HMI (Human-Machine Interface) | Inovance |
| Equipment Installed Power | 11KW | Precision Pressure Regulator | SMC (Japan) |
| Equipment Startup Power | 4KW | Bearings | NSK (Japan) |
| Total Equipment Weight | 2.8T | Planetary Reducer | Nidec (Japan) |
| Operating Personnel | 1 person | Cylinders | Airtac |
| Usable Width Range | 200–580mm | Solenoid Valves | Airtac |
| Slitting Width Adjustment | 25–100mm | Displacement Sensors | Domestic |
| Slitting Width Error | ±0.3mm | Indicator Lights | Domestic |
| Winding Alignment Error | ±0.5mm | Stepper Motors | Domestic |
| Switching Power Supply | Rockwell | ||
| AC Contactor | Rockwell | ||
| Buttons | Rockwell | ||
| Reflective Photoelectric Sensor | Panasonic (Japan) | ||
| Relays | Rockwell |
Product Display
Frequently Asked Questions
Q
What does the 4-in-1 automatic production line include, and what are its main advantages?
The 4-in-1 line integrates a paper splicer, printing station, die-cutting station, and rewinder into a single continuous system. This eliminates intermediate handling processes, reduces manual intervention and material waste, and supports both mass production and quick multi-variety switching — significantly improving overall production efficiency.
Q
What is the maximum running speed and finished roll diameter of the 4-axis non-stop rewinder?
The machine operates at a speed of 80–130 meters per minute, with a maximum finished roll diameter of 450mm. This enables high-throughput, continuous production with minimal downtime.
Q
How precise is the slitting and rewinding alignment on this machine?
The intelligent correction system ensures a slitting precision of ±0.3mm and a rewinding alignment error of ±0.5mm. This level of accuracy guarantees consistent product quality across high-volume production runs.
Q
Can the machine handle different product types without lengthy changeover times?
Yes. The intelligent control system features a recipe storage function that allows operators to switch product parameters with a single click. This dramatically reduces changeover time and makes it easy to transition between different label types or specifications.
Q
What after-sales support is provided with the machine?
The machine comes with a 1-year full warranty covering free repair and parts replacement for quality-related faults. Beyond the warranty period, lifetime after-sales service is available, including free technical consultation and remote diagnostics. Engineers can resolve over 80% of faults online, minimizing production interruptions.
Q
What is the waste collection rate of the intelligent waste discharge system?
The intelligent waste discharge system achieves a 99% waste collection rate, automatically removing complex-shaped waste without manual assistance. This significantly reduces operator workload and keeps the production environment clean and efficient.
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