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High-Efficiency Multifunctional Rewinder from China Suppliers | Advanced Factory Solutions for Diverse Industries
Advantages in Boosted Production Efficiency
Independent Unwinding
Enables non-stop roll change, drastically reducing production downtime and significantly increasing output per hour. It can handle multiple materials or rolls of different specifications simultaneously, enhancing equipment utilization.
Dual Die-Cutting Station
In high-efficiency production mode, it can die-cut two different label specifications at the same time, maximizing equipment capacity—ideal for large-volume, multi-variety orders.
Winding System
Adopts a multi-station winding design with four-axis automatic switching, eliminating the need to stop for winding completion and maintaining a continuous production rhythm.
Advantages in Ensured Processing Precision
Trimmer Precision
Precisely cuts off edge waste from rolls, ensuring the width accuracy of finished rolls and improving product consistency. It removes irregular edges, providing a stable foundation for subsequent processes like die-cutting and waste discharge.
Pressure Gauge Precision
Real-time monitors pressure at die-cutting and lamination positions, ensuring uniform die-cutting depth. This prevents cutting through the base paper or incomplete cutting, thus guaranteeing processing precision.
Precision Control Parameters
The slitting width error is only ±0.3mm, and the winding alignment error is ±0.5mm—far exceeding the average precision level of the industry.
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Industry-Leading Accuracy: Slitting width error ±0.3mm | Winding alignment error ±0.5mm — Far exceeding average industry standards.
Advantages in Enhanced Production Flexibility
Independent Unwinding Flexibility
Can handle multiple materials or rolls of different specifications simultaneously, easily coping with diverse production orders without frequent equipment adjustments.
Dual Die-Cutting Station Flexibility
Two production modes can be flexibly switched according to order requirements. It can efficiently produce regular labels and process high-value-added complex labels, reducing die changes and improving response to complex orders.
Material Adaptation Flexibility
Applicable material width: 200–580mm. Slitting width range: 25–100mm, adjustable according to tool configuration to meet the processing needs of products with different specifications.
Advantages in Automation and Continuity
Vibratory Bowl & Auto Feeding/Labeling
Realizes automatic sorting, conveying of small parts, and online integrated assembly with labels. This eliminates subsequent manual pasting processes, improves automation levels, reduces labor costs, and avoids errors from manual operations.
Waste Removal Automation
Automatically removes waste after die-cutting without manual cleaning, ensuring continuous production and preventing downtime caused by waste accumulation.
Rewinding System Automation
Center winding driven by a servo motor for stable, reliable operation. Equipped with air expansion shafts to realize automatic roll change and tail cutting, reducing manual involvement and ensuring continuity.
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Full Automation: From feeding and die-cutting to waste removal and rewinding — every stage is automated for maximum efficiency and minimal labor dependency.
Product Parameters
4-Axis Non-Stop Rewinder — Parameter Table
| Technical Parameters | Specifications | Control System | Brands |
|---|---|---|---|
| Maximum Paper Passing Width | 580mm | PLC Controller | Inovance |
| Maximum Unwinding Diameter | 260mm | Servo Motor | Inovance |
| Maximum Running Speed | 130m/min | HMI (Human-Machine Interface) | Inovance |
| Equipment Installed Power | 11KW | Precision Pressure Regulator | SMC (Japan) |
| Equipment Startup Power | 4KW | Bearings | NSK (Japan) |
| Total Equipment Weight | 2.8T | Planetary Reducer | Nidec (Japan) |
| Operating Personnel | 1 person | Cylinders | Airtac |
| Usable Width Range | 200–580mm | Solenoid Valves | Airtac |
| Slitting Width Adjustment | 25–100mm | Displacement Sensors | Domestic |
| Slitting Width Error | ±0.3mm | Indicator Lights | Domestic |
| Winding Alignment Error | ±0.5mm | Stepper Motors | Domestic |
| — | — | Switching Power Supply | Rockwell |
| — | — | AC Contactor | Rockwell |
| — | — | Buttons | Rockwell |
| — | — | Reflective Photoelectric Sensor | Panasonic (Japan) |
| — | — | Relays | Rockwell |
Product Display
Multifunctional High-Efficiency Rewinder (1)
Multifunctional High-Efficiency Rewinder (2)
Operation Diagram
Multifunctional High-Efficiency Rewinder (3)
Multifunctional High-Efficiency Rewinder (4)
Background
Rewinder (1)
Rewinder (2)
Frequently Asked Questions (FAQ)
Q
What is the maximum running speed of the 4-Axis Non-Stop Rewinder?
A
The 4-Axis Non-Stop Rewinder can reach a maximum running speed of 130 meters per minute, ensuring high-throughput production while maintaining consistent quality across all processed materials.
Q
What material widths and slitting widths does this rewinder support?
A
The machine supports a usable material width range of 200–580mm. The slitting width is adjustable from 25mm to 100mm depending on tool configuration, making it highly adaptable to various product specifications.
Q
How does the dual die-cutting station improve production efficiency?
A
The dual die-cutting station allows the machine to simultaneously process two different label specifications in high-efficiency mode. Operators can also flexibly switch between two production modes to handle both regular and complex, high-value-added labels — reducing die change frequency and improving response speed for multi-variety orders.
Q
What level of precision can this machine achieve in slitting and winding?
A
This rewinder delivers industry-leading precision: the slitting width error is only ±0.3mm, and the winding alignment error is ±0.5mm. These figures far exceed the average precision standards commonly found in the industry, ensuring superior product consistency.
Q
How does the automation system reduce labor costs and manual errors?
A
The machine integrates a vibratory bowl and automatic feeding/labeling system for hands-free sorting and assembly, automatic waste removal after die-cutting, and a servo-driven rewinding system with air expansion shafts for automatic roll change and tail cutting. Together, these features allow the entire line to be operated by just 1 person, significantly reducing labor costs and eliminating manual errors.
Q
What are the key component brands used in this rewinder?
A
The machine uses globally recognized brands for its core components: Inovance for PLC, servo motors, and HMI; SMC (Japan) for precision pressure regulators; NSK (Japan) for bearings; Nidec (Japan) for planetary reducers; Rockwell for power supply, contactors, buttons, and relays; and Panasonic (Japan) for reflective photoelectric sensors — ensuring long-term reliability and performance.
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