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Intelligent Full-Automatic Label Production Line Factory in China: Efficient Solutions from Leading Suppliers
Core Innovations
Industry-leading 4-in-1 automatic production line
- Integrated design of paper splicer + printing station + die-cutting station + rewinder eliminates intermediate processes. Enables continuous operation, reduces manual intervention and material waste, and adapts to mass production and multi-variety switching needs.
- Horizontal die-cutting station with quick roller replacement boosts waste handling efficiency by 50%.
Efficiency & Precision
- 4-axis non-stop rewinder with a speed of 80–130 meters/minute; maximum finished roll diameter reaches 450mm for fast production.
- Intelligent correction system ensures slitting precision of ±0.3mm and rewinding alignment of ±0.5mm, guaranteeing high product consistency.
- Dual die-cutting station design: handles two specifications simultaneously or enables composite die-cutting (contour + functional lines) for enhanced production flexibility.
Intelligent Control System
- Industrial touchscreen displays real-time production data and equipment status, enabling visual operation to reduce errors.
- Recipe storage function allows one-click switching of product parameters for efficient changeover between different products.
- Remote diagnostic system: engineers can resolve over 80% of faults online, ensuring uninterrupted machine operation.
Key Functional Modules
- Independent unwinding unit: supports non-stop roll change and simultaneous processing of multiple materials.
- Dual die-cutting system: Mode 1 produces two label types simultaneously; Mode 2 performs composite die-cutting (contour + functional lines) to meet diverse production needs.
- Intelligent waste discharge system: automatically removes complex-shaped waste with a 99% collection rate, reducing worker workload.
- Material storage buffer device: absorbs speed differences to maintain stable tension and minimize downtime losses.
After-Sales Support
🛡️ 1-Year Full Machine Warranty + Lifetime After-Sales Service
- 1-year warranty for the entire machine: free repair and replacement of parts for faults caused by equipment quality issues during the period.
- Lifetime after-sales service includes free technical consultation—professionals will patiently answer all questions customers may encounter during equipment operation. For faults in the non-stop rewinder, remote diagnostic services are provided to quickly locate issues through data analysis and propose solutions.
Product Parameters
| Technical Parameters | Specifications | Control System | Brands |
|---|---|---|---|
| Maximum Paper Passing Width | 580mm | PLC Controller | Inovance |
| Maximum Unwinding Diameter | 260mm | Servo Motor | Inovance |
| Maximum Running Speed | 130m/min | HMI (Human-Machine Interface) | Inovance |
| Equipment Installed Power | 11KW | Precision Pressure Regulator | SMC (Japan) |
| Equipment Startup Power | 4KW | Bearings | NSK (Japan) |
| Total Equipment Weight | 2.8T | Planetary Reducer | Nidec (Japan) |
| Operating Personnel | 1 person | Cylinders | Airtac |
| Usable Width Range | 200–580mm | Solenoid Valves | Airtac |
| Slitting Width Adjustment | 25–100mm | Displacement Sensors | Domestic |
| Slitting Width Error | ±0.3mm | Indicator Lights | Domestic |
| Winding Alignment Error | ±0.5mm | Stepper Motors | Domestic |
| Switching Power Supply | Rockwell | ||
| AC Contactor | Rockwell | ||
| Buttons | Rockwell | ||
| Reflective Photoelectric Sensor | Panasonic (Japan) | ||
| Relays | Rockwell |
Product Display
Frequently Asked Questions
Q1
What does the 4-in-1 automatic production line include, and what are its main advantages?
The 4-in-1 line integrates a paper splicer, printing station, die-cutting station, and rewinder into a single continuous system. This eliminates intermediate handling processes, reduces manual intervention and material waste, and supports both mass production and rapid multi-variety switching.
Q2
What is the maximum running speed and finished roll diameter of the 4-axis non-stop rewinder?
The 4-axis non-stop rewinder operates at a speed of 80–130 meters per minute, with a maximum finished roll diameter of 450mm, enabling high-throughput continuous production.
Q3
How precise is the slitting and rewinding alignment on this machine?
The intelligent correction system ensures a slitting precision of ±0.3mm and a rewinding alignment error of ±0.5mm, delivering consistent, high-quality output suitable for demanding label and converting applications.
Q4
What are the two operating modes of the dual die-cutting station?
Mode 1 allows the machine to produce two different label types simultaneously, maximizing output. Mode 2 performs composite die-cutting, combining contour cutting and functional line cutting in a single pass to meet complex production requirements.
Q5
What after-sales support and warranty does this machine come with?
The machine includes a 1-year full warranty covering free repair and replacement of parts for quality-related faults. Beyond that, lifetime after-sales service is provided, including free technical consultation and remote diagnostic support for quickly identifying and resolving faults online.
Q6
How does the intelligent waste discharge system work, and what is its collection rate?
The intelligent waste discharge system automatically identifies and removes complex-shaped waste material during production. It achieves a 99% waste collection rate, significantly reducing the need for manual cleanup and lowering overall worker workload.
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