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Intelligent Full-Automatic Label Production Line from China Suppliers | High-Efficiency Factory Solution
⚙️ Core Innovations
🏭 4-in-1 Production Line
⚡ Continuous Operation
🔄 Multi-Variety Switching
- Industry-leading 4-in-1 automatic production line: Integrated design of paper splicer + printing station + die-cutting station + rewinder eliminates intermediate processes. Enables continuous operation, reduces manual intervention and material waste, and adapts to mass production and multi-variety switching needs.
- Horizontal die-cutting station with quick roller replacement boosts waste handling efficiency by 50%.
🎯 Efficiency & Precision
🚀 80–130 m/min Speed
📏 ±0.3mm Slitting Precision
🎛️ Dual Die-Cutting
- 4-axis non-stop rewinder with a speed of 80–130 meters/minute; maximum finished roll diameter reaches 450mm for fast production.
- Intelligent correction system ensures slitting precision of ±0.3mm and rewinding alignment of ±0.5mm, guaranteeing high product consistency.
- Dual die-cutting station design: handles two specifications simultaneously or enables composite die-cutting (contour + functional lines) for enhanced production flexibility.
🖥️ Intelligent Control System
- Industrial touchscreen displays real-time production data and equipment status, enabling visual operation to reduce errors.
- Recipe storage function allows one-click switching of product parameters for efficient changeover between different products.
- Remote diagnostic system: engineers can resolve over 80% of faults online, ensuring uninterrupted machine operation.
🔧 Key Functional Modules
- Independent unwinding unit: supports non-stop roll change and simultaneous processing of multiple materials.
- Dual die-cutting system: Mode 1 produces two label types simultaneously; Mode 2 performs composite die-cutting (contour + functional lines) to meet diverse production needs.
- Intelligent waste discharge system: automatically removes complex-shaped waste with a 99% collection rate, reducing worker workload.
- Material storage buffer device: absorbs speed differences to maintain stable tension and minimize downtime losses.
🛡️ After-Sales Support
🔩
1-Year Full Machine Warranty
Free repair and replacement of parts for faults caused by equipment quality issues during the warranty period.
📞
Lifetime After-Sales Service
Includes free technical consultation — professionals will patiently answer all questions customers may encounter during equipment operation. For faults in the non-stop rewinder, remote diagnostic services are provided to quickly locate issues through data analysis and propose solutions.
📋 Product Parameters
| 4-Axis Non-Stop Rewinder Parameter Table | |||
| Technical Parameters | Specifications | Control System | Brands |
|---|---|---|---|
| Maximum Paper Passing Width | 580mm | PLC Controller | Inovance |
| Maximum Unwinding Diameter | 260mm | Servo Motor | Inovance |
| Maximum Running Speed | 130m/min | HMI (Human-Machine Interface) | Inovance |
| Equipment Installed Power | 11KW | Precision Pressure Regulator | SMC (Japan) |
| Equipment Startup Power | 4KW | Bearings | NSK (Japan) |
| Total Equipment Weight | 2.8T | Planetary Reducer | Nidec (Japan) |
| Operating Personnel | 1 person | Cylinders | Airtac |
| Usable Width Range | 200–580mm | Solenoid Valves | Airtac |
| Slitting Width Adjustment | 25–100mm | Displacement Sensors | Domestic |
| Slitting Width Error | ±0.3mm | Indicator Lights | Domestic |
| Winding Alignment Error | ±0.5mm | Stepper Motors | Domestic |
| Switching Power Supply | Rockwell | ||
| AC Contactor | Rockwell | ||
| Buttons | Rockwell | ||
| Reflective Photoelectric Sensor | Panasonic (Japan) | ||
| Relays | Rockwell | ||
🖼️ Product Display
❓ Frequently Asked Questions
What does the 4-in-1 automatic production line include, and what are its main advantages?
The 4-in-1 line integrates a paper splicer, printing station, die-cutting station, and rewinder into a single continuous workflow. This eliminates intermediate handling processes, reduces manual intervention and material waste, and makes it highly suitable for both mass production and quick multi-variety switching.
What is the maximum operating speed and finished roll diameter of the rewinder?
The 4-axis non-stop rewinder operates at a speed of 80–130 meters per minute, with a maximum finished roll diameter of 450mm, enabling high-speed, large-volume production runs.
How precise is the slitting and rewinding alignment on this machine?
The intelligent correction system achieves a slitting precision of ±0.3mm and a rewinding alignment error of ±0.5mm, ensuring consistent, high-quality output across all production batches.
Can the machine handle multiple product types or specifications at the same time?
Yes. The dual die-cutting station supports two operating modes: Mode 1 allows simultaneous production of two different label types, while Mode 2 performs composite die-cutting (contour + functional lines) to meet diverse and complex production requirements.
What kind of after-sales support is provided with this machine?
The machine comes with a 1-year full warranty covering free repair and part replacement for quality-related faults. Additionally, lifetime after-sales service is provided, including free technical consultation and remote diagnostic support to quickly identify and resolve issues without interrupting production.
Which key component brands are used in this machine?
The machine uses globally recognized component brands including Inovance (PLC, Servo Motor, HMI), SMC Japan (precision pressure regulator), NSK Japan (bearings), Nidec Japan (planetary reducer), Rockwell (power supply, contactors, relays, buttons), and Panasonic Japan (reflective photoelectric sensors), ensuring reliability and long service life.
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