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JYST‑2C‑1000 stack flexo press, no‑need‑change plate cylinder

For conventional stack flexo machines: The plate roller and impression roller are driven by inter‑meshing metal gears. The number of gear teeth is fixed, which defines a fixed printing repeat length. To produce bags of different lengths, you have to install a new set of metal plate‑cylinders with different diameters. It costs a lot and takes time for disassembly.

Hardware difference on JY‑2C‑1000:

  1. Remove inter‑meshed main transmission gear sets between printing stations The plate roller and impression roller are each directly driven by separate servo motors, no power transfer through meshing gears. 👉Visual check: You will not see a bank of interlocking metal gears on the side of printing units. Servo motors connect directly to roller shaft ends.

Servo motors adjust their speed ratio electronically via touch screen. No mechanical gear modification is needed. Printing repeat length is adjusted by software, no longer locked by gear teeth.

  1. The metal plate‑cylinder body stays mounted on machine The heavy metal plate‑cylinder body remains fixed on the machine and does not need removal or replacement. You only peel off the old flexible photopolymer plate and mount new patterned flexible plate onto the same metal cylinder surface.

    Item Specification
    Printing Colors 2 Colors
    Max. Material Width 1050 mm
    Max. Printing Width 1000 mm
    Printing Repeat Length 300‑800 mm
    Max. Bag Length 3000 mm
    Anilox Roller Ceramic Anilox Roller
    Plate Cylinder Drive Servo Motor
    Impression Roller Drive Servo Motor
    Max. Mechanical Speed 120 m/min
    Practical Printing Speed 25‑110 m/min

    Unwinding放卷                                                                                                                                       Roller Helical Gear Drive

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    Inter-color Drying                                                                                                      Center-Driven Winding

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    Q: Do I need to change metal plate‑cylinder for different bag sizes?

    A: No,only change flexible printing plate.

    Q: How to adjust printing repeat length?

    A: Input target value on HMI touch‑screen, servo adjusts speed ratio electronically.

    Q: Why timing‑belt servo drive instead of gear drive?

    A: No gear backlash error, prevent register drift and save cost of extra metal plate‑cylinders.

    Q: Why adopt center‑driven rewinding?

    A: Specially for thin stretchable PE film, produce wrinkle‑free neat finished rolls.

    Q: Hydraulic or air‑cylinder plate‑locking?

    A: Standard hydraulic plate‑locking, stronger clamping force to stop cylinder shifting.

    Q: What products can it print?

    A: 15‑150μm PE plastic film for shopping bags, garbage bags, garment bags.

    Q: What is the printing speed?

    A: Practical printing speed: 25‑110 m/min; max mechanical speed:120 m/min.

    Q: Main frame construction?

    A: Heavy‑duty 75 mm thick cast‑iron frame for good vibration‑damping performance.

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